How to replace the conveyor belt of ball mill

Your ball mill breaks down or requires some maintenance, and that can be really annoying and frustrating. Another one that is common is that the conveyor belt itself gets used out and will need to be replaced. Don't be alarmed, though! Replacing the conveyor belt is something that you are able to do on your own, and I will tell you exactly how to do it step by step. With these easy steps, you will be operating in no time!

How to Replace Conveyor Belt

Power Down: First, power down the ball mill. When it is finished, make sure to remove it from the power supply. That is important for your safety! So work with a machine that is still plugged in can be extremely hazardous.

Find the Conveyor Belt: Once you enter, you can then find the conveyor belt. The conveyor belt might be inside the ball mill or outside the ball mill. So take a minute to take a good look so you know precisely where it is when you are ready to work on it.

Take Away the Old Conveyor Belt: It's now time to take away the old conveyor belt. If screws or bolts are holding the old belt in place, use a screwdriver to remove them. If you see any bits of snippets, then take them away as well. You must be careful doing this so you won't damage parts of the ball mill.

Take Off the Old Belt: Carefully remove the old belt from the ball mill. It might take some effort, but persevere, as it should be removable.

Measure the Old Belt: Now that you've got your old belt off, it's time to measure. Take a tape measure and note down the width and length of the old belt. This step is important since it will assist you in the purchase of the appropriate size of the new conveyor belt. Installing the wrong size will not work.

Clean the Area — It's worth cleaning the area where you took out the old belt before you install the new belt. Wipe with a clean cloth to remove dirt, dust or debris. It will make sure that when you install the new belt, it will fit perfectly and work well.

Tools You Will Need

For a successful conveyor belt replacement, make sure you have the following tools at hand:

Screwdriver: Used for unscrewing screws and bolts.

Wrench: You will have to use this if you want to remove any bolts.

New Conveyor Belt: Make sure you buy the right size according to your specifications.

You will be using this to measure the old belt and make sure you have the correct size for the new one.

How to Change the Conveyor Belt

Measure the Dimensions: Take one final glance at the dimensions before you proceed and purchase the new conveyor belt. It will help you prevent mistakes and make sure you get the right size.

Install Straight — When installing the new belt, ensure that you do it in such a manner that everything appears straight. It saves you trouble down the line if it is not straight.

Reinsert securely: Where you are re-inserting screws or bolts, do so securely. Just don’t make them too snug or you’ll create other problems.

Tension Check: After installing the new belt, do a tension check. It should feel snug and secure, but if it’s too tight, it could damage the device.

Common Mistakes to Avoid

You need to avoid some of the most common mistakes while replacing the conveyor belt.

Not turning off the mill: Always turn off the ball mill and unplug it before you begin working on the ball mill. That's important to your safety. 

DON'T FORGET TO MEASURE: Just make sure you're measuring the old belt before you purchase a new one. Skip this step and you stand to end up with a belt that's too small.

Bad Fitting: Ensure that as you fit the new belt, it is not at an angle. If you fail to do so, it will result in issues when the ball mill performs the operation.

Over-tightening: Avoid over-tightening screws or bolts. It does more damage than good and can even destroy the ball mill.

How to Get Your Ball Mill Working Again!

Turn On the Mill--Once you've installed the new conveyor belt, plug your ball mill back in and turn it on. Run it for a few minutes and test that everything is functioning as planned.

Monitor the New Belt: For the first few hours after you installed the new belt, monitor it. Don't let it slip: Do not let it go: Don't let it become an issue: If something seems off its best to get to the bottom of it right away.

Pat Yourself on the Back: If everything is going great, well, give yourself a pat on the back! You have successfully swapped the conveyor belt and your ball mill is working again!

So muffle furnace for small spaces that is how in conclusion replacing the conveyor belt on your ball mill is not as difficult as it sounds. Always keep safety first and double check all of your measurements and installations. Feel free to contact Nanjing Chishun if you need further help or information. As your partner, we are here to help you to your mill back into operation as soon as possible!